Lithium batteries have revolutionized the way we store and utilize energy.
Published: Sona Solar Zimbabwe | Topic: Lithium Battery Repair
Their high energy density, long cycle life, and low maintenance requirements make them an ideal choice for solar energy systems. However, like any technology, they can occasionally encounter issues that require attention.
One common problem that lithium battery users may face is the battery entering a protection mode, often indicated by error codes like 04 or 63 on the inverter. This typically occurs when the battery's voltage drops below a certain threshold, or if there's an issue with the battery management system (BMS).

If you are facing issues with your lithium battery, don't hesitate to contact us. We're here to assist you in getting your solar system back up and running.
Understanding Protection Mode in Lithium Batteries
When a lithium battery becomes deeply discharged, it often enters a protection mode to prevent further damage. This protection mode is managed by the Battery Management System (BMS), which disconnects the load to safeguard the battery cells.
Protection mode can be triggered by several factors, including:
- Low Voltage: If the battery voltage drops significantly below the cut-off voltage, the BMS will disconnect the load to protect the cells. This can happen if the battery is not charged for an extended period or if there is an excessive discharge due to high loads.
- Error Codes: Error codes like 04 or 63 on your inverter can indicate a fault that has caused the battery to shut down. These errors often signify that the BMS has detected unsafe conditions and has entered protection mode to prevent damage.
Deep discharging a lithium battery can have several adverse effects:
- Performance Degradation: Deep discharging can slowly destroy the cell’s performance. It can cause the battery to swell under certain circumstances, leading to a reduction in its overall lifespan.
- Safety Concerns: While deep discharging itself does not pose immediate safety risks, it can lead to conditions where the battery may not accept a charge properly. Special care must be taken during the subsequent recharge to avoid further damage.
The Solution: "Jump Starting" Your Battery
When a lithium battery is deeply discharged and in protection mode, it may not be able to accept a charge from the solar panels or the grid (Zesa electricity) on its own. In such cases, a jump start or boost is necessary to wake the battery back up.
A jump start provides the necessary voltage to revive the battery, allowing it to start accepting a charge again. Here’s why it’s crucial:
- Rebuilding Basic Voltage: The external power source helps to rebuild the basic voltage of the battery, enabling it to resume normal charging from a lower voltage threshold.
- Automated Recharge: Once the battery has been jump started, it should automatically start recharging as soon as it receives power from the solar panels or the grid. This process usually takes only a few seconds.
Before attempting to jump start your lithium battery, it is essential to understand the process and take necessary precautions.
- Adjusting BMS Parameters: The installer or a qualified technician needs to adjust the BMS parameters to allow the battery to accept a charge.
- Use Compatible Equipment: Ensure that the external power source and any charging equipment are compatible with your battery specifications.
- Safety Gear: Use safety gear such as gloves and safety glasses to protect against any potential electrical hazards.
"When dealing with deeply discharged lithium batteries, it's crucial to follow the manufacturer's guidelines and safety protocols. Incorrectly attempting to jump start a battery can lead to permanent damage or even safety hazards," said Tafadzwa Moyo, a senior technician at Sona Solar Zimbabwe.
Preventing Deep Discharge in the Future
Prevention is always better than cure. Here are some tips to prevent your lithium batteries from becoming deeply discharged:
- Regular Maintenance: Ensure your solar system is regularly inspected and maintained. Check for any loose connections or signs of wear.
- Battery Monitoring: Use a battery monitoring system to keep track of your battery's state of charge and voltage levels.
- Load Management: Manage your energy load efficiently to avoid over-discharging the battery.
- Backup Power: Consider having a backup power source, such as a generator, for times when the solar system is not generating enough power.
Case Study: Real-Life Experience
Mr. John Moyo, a homeowner in Harare, faced an issue with his lithium battery system. After a prolonged power outage, his battery became deeply discharged and would not recharge. Our team at Sona Solar Zimbabwe was called in to assist. We identified the issue, adjusted the BMS parameters, and applied an external power source to jump start the battery. Within minutes, the battery was back online, and the system was fully operational.
"I was impressed by the professionalism and expertise of the Sona Solar Zimbabwe team. They not only fixed my battery but also provided valuable advice on how to prevent such issues in the future," said Mr. Moyo.
Need Help to Boost or Jump Start Lithium Batteries?
At Sona Solar Zimbabwe, we are committed to providing reliable and efficient solar energy solutions. Our team of experts can help you with all your solar energy needs, from system design and installation to battery maintenance and repair.
Managing lithium batteries in solar energy systems requires a combination of technical knowledge and practical experience. If you are facing issues with your lithium battery or need advice on how to maintain your solar system, do not hesitate to contact us.
Join the solar revolution in Zimbabwe with Sona Solar Zimbabwe – your trusted partner for all your solar energy needs.
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