Sunsynk Hybrid Inverters: User Manual & Technical Review for 5kW & 8kW Models

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Mastering Sunsynk 5kW & 8kW Hybrid Inverters: Installation, Operation & Troubleshooting

This comprehensive guide covers the installation, operation, and troubleshooting for the Sunsynk 5kW and 8kW Hybrid Inverters. As multifunctional inverters that combine a solar charger, battery charger, and inverter into a single unit, these models are designed to provide reliable, uninterruptible power, making them a top choice for homes and businesses in Zimbabwe.

Sunsynk Hybrid Inverters
Sunsynk Hybrid Inverters

Important Safety Instructions

  1. All wiring must be performed by a qualified professional.
  2. Do not disassemble the inverter. For service, take it to a professional service center.
  3. To reduce the risk of electric shock, disconnect all wires before maintenance.
  4. Be extremely cautious when working with metal tools around batteries.
  5. Ensure the inverter is connected to a permanent grounded wiring system.
  6. Never short circuit the AC output and DC input.

Installation Guide

This IP65-rated hybrid inverter is designed for outdoor use but must meet specific conditions. Install it on a vertical wall with adequate load-bearing capacity, ensuring clearances of at least 50cm on all sides and 100cm in front for proper air circulation.

Avoid installing in: direct sunlight, areas with flammable materials, or environments with high humidity (>95%).

A separate DC over-current protector between the battery and inverter is required. Ensure you use the correct cable size to prevent injury and ensure efficient operation.

ModelWire SizeCable (mm²)Torque Value
5/8kW2AWG3524.5Nm

CRITICAL: Before making the final DC connection, ensure the positive (+) terminal is connected to positive and negative (-) to negative. Reverse polarity will damage the inverter.

Install a separate AC breaker between the inverter and the AC input power source. The recommended breaker size is 50A for 5kW and 80A for 8kW models.

ModelWire SizeCable (mm²)Torque Value
5kW8AWG81.2Nm
8kW6AWG131.2Nm

Install a separate DC circuit breaker between the inverter and PV modules. Ensure the Open Circuit Voltage (Voc) of your PV array does not exceed the inverter's maximum and is higher than the minimum start voltage.

Inverter ModelPV Input VoltageMPPT V. RangeMPP TrackersStrings per Tracker
5kW370V (100V-500V)125Vdc-425Vdc21+1
8kW22+2

Operation & LCD Display

The touchscreen LCD provides a real-time overview of your system's status, showing energy flow between Solar, Grid, Load, and Battery. A central "ON" icon confirms normal operation, while any fault codes (F01-F64) will be displayed for easy diagnosis.

System Setup Menus

  1. Battery Setup: Configure your battery type (Lithium/AGM), set max charge/discharge currents, and define State of Charge (SOC) parameters for generator auto-start.
  2. System Work Mode: Define energy priorities (e.g., "Selling First," "Zero Export to Load").
  3. Generator Port Use: Configure the "GEN" port as a generator input or as a "Smart Load" output to power heavy appliances only when there is excess solar or battery power.

Fault Codes & Troubleshooting

CodeDescriptionSolution
F18/F34AC Over CurrentCheck that backup load power is within range; restart.
F20DC Over CurrentCheck PV/battery connections; reduce load on startup.
F24DC Insulation ImpedanceCheck PV panel connections and grounding.
F35No AC GridConfirm grid connection is active and the grid switch is on.
F42AC Line Low VoltageCheck if AC voltage is within standard range.
F56DC Busbar Voltage LowBattery voltage is too low; charge the battery.
F64Heat Sink High TempCheck ambient temperature; turn off for 10 mins and restart.

Technical Datasheet

SpecificationSunsynk 5kWSunsynk 8kW
Battery Voltage Range40V - 60V
Max. Charging/Discharging Current (A)120A190A
Max. DC Input Power (W)6500W10400W
MPPT Range (V)125V - 425V
No. of MPPT Trackers / Strings2 / 1+12 / 2+2
Rated AC Output Power (W)5000W8000W
Peak Power (Off-Grid)2x rated power, 10s
Max Continuous AC Passthrough (A)35A50A
Weight (Kg)3232
Protection DegreeIP65
Warranty5 Years

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